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ERP.AI Inventory Management

Inventory Management

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Modules

Stock & locationsSee where stock is held, who owns it and what your team can use now. Receiving & putawayRecord each delivery, protect its stock identity and move received goods into the right location. Issues & returnsReserve the right stock, record actual consumption and trace returned goods to their original movement. Stock transfersMove stock between locations while keeping quantities, ownership and in-transit value accounted for.
Counts & adjustmentsCount against a controlled stock snapshot, investigate differences and post corrections with clear authority. ReplenishmentGive buyers a reliable shortage worklist with clear quantities, supplier context and follow-up. Inventory analysisExplain inventory value, consumption, shortages and corrections from the stock evidence behind them.

Inventory Management

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Processes

Receive and put awayConfirm the delivery, establish its stock basis and put each received portion into storage. Issue and return stockClaim eligible stock, record actual issue and resolve returns against source goods and reviewed value. Transfer stockAuthorize a move, trace dispatched stock and reconcile every portion at its destination or source.
Count to adjustPlan a controlled count, review the difference and reconcile stock with a traceable correction. Replenish stockTurn current stock shortages into a clear purchasing worklist without losing the basis of each recommendation.

Inventory Management

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Industries

Wholesale and distributionKeep warehouse stock, transfers and replenishment aligned with daily demand. Retail and spare partsFind the stock you can use and spot replenishment needs across stores and stockrooms.
Manufacturing stockroomsTrack materials entering, moving through and leaving the stockroom. Service and maintenance teamsKeep parts visible across depots, stores and service locations.

Inventory Management

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Reference

Roles and permissionsGive warehouse teams clear responsibilities and the access their work needs. Reports and analyticsUnderstand stock availability, value and the reasons quantities change. Data modelInspect the stock identities, movement history and controls behind the specification.
IntegrationsConnect stock work to purchasing, demand, devices and accounting. ImplementationPlan the first release around trusted quantities, costs and warehouse responsibilities. AI assistants and APIHelp teams prepare stock work and investigate exceptions.

Inventory Management

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All systems
Modules
Stock & locationsSee where stock is held, who owns it and what your team can use now.Receiving & putawayRecord each delivery, protect its stock identity and move received goods into the right location.Issues & returnsReserve the right stock, record actual consumption and trace returned goods to their original movement.Stock transfersMove stock between locations while keeping quantities, ownership and in-transit value accounted for.Counts & adjustmentsCount against a controlled stock snapshot, investigate differences and post corrections with clear authority.ReplenishmentGive buyers a reliable shortage worklist with clear quantities, supplier context and follow-up.Inventory analysisExplain inventory value, consumption, shortages and corrections from the stock evidence behind them.
Processes
Receive and put awayConfirm the delivery, establish its stock basis and put each received portion into storage.Issue and return stockClaim eligible stock, record actual issue and resolve returns against source goods and reviewed value.Transfer stockAuthorize a move, trace dispatched stock and reconcile every portion at its destination or source.Count to adjustPlan a controlled count, review the difference and reconcile stock with a traceable correction.Replenish stockTurn current stock shortages into a clear purchasing worklist without losing the basis of each recommendation.
Industries
Wholesale and distributionKeep warehouse stock, transfers and replenishment aligned with daily demand.Retail and spare partsFind the stock you can use and spot replenishment needs across stores and stockrooms.Manufacturing stockroomsTrack materials entering, moving through and leaving the stockroom.Service and maintenance teamsKeep parts visible across depots, stores and service locations.
Reference
Roles and permissionsGive warehouse teams clear responsibilities and the access their work needs.Reports and analyticsUnderstand stock availability, value and the reasons quantities change.Data modelInspect the stock identities, movement history and controls behind the specification.IntegrationsConnect stock work to purchasing, demand, devices and accounting.ImplementationPlan the first release around trusted quantities, costs and warehouse responsibilities.AI assistants and APIHelp teams prepare stock work and investigate exceptions.
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Inventory Management Modules
Counts & adjustments5 of 7
  • Stock & locations1 of 7
  • Receiving & putaway2 of 7
  • Issues & returns3 of 7
  • Stock transfers4 of 7
  • Counts & adjustments5 of 7
  • Replenishment6 of 7
  • Inventory analysis7 of 7

Counts & adjustments

Count against a controlled stock snapshot, investigate differences and post corrections with clear authority.

Overdue Cycle CountsCycleCounts
Stock & locationsReceiving & putawayIssues & returnsStock transfersCounts & adjustmentsReplenishmentInventory analysis
StatusScheduledInProgressoverdue
14 Sep09 Oct WRH-110 CC-37543, 14 Sep to 17 Sep, InProgress CC-28671, 17 Sep to 24 Sep, InProgress CC-32880, 17 Sep to 24 Sep, InProgress CC-90242, 28 Sep to 05 Oct, Scheduled CC-23834, 30 Sep to 09 Oct, Scheduled WRH-120 CC-37141, 19 Sep to 23 Sep, Scheduled CC-90242CC-28671CC-37141CC-37543CC-23834CC-32880 today · 17 Sep
  • WRH-110: CC-90242, 28 Sep to 05 Oct, Scheduled
  • WRH-110: CC-28671, 17 Sep to 24 Sep, InProgress
  • WRH-120: CC-37141, 19 Sep to 23 Sep, Scheduled
  • WRH-110: CC-37543, 14 Sep to 17 Sep, InProgress
  • WRH-110: CC-23834, 30 Sep to 09 Oct, Scheduled
  • WRH-110: CC-32880, 17 Sep to 24 Sep, InProgress
Records in this module
  • CycleCounts
  • CycleCountLines
  • PhysicalInventories
  • PhysicalInventoryLines
  • CountLocks
  • CountObservations
  • StockAdjustments
  • StockAdjustmentReasons
  • ApprovalDecisions
  • InventoryPolicies
  • CostAllocations
  • AccountingExports

Schedule the work people need to count

Inventory Manager plans an ABC cadence, zone sweep, random selection or exception count. Assignments identify the actual counter and a practical count window. Physical inventory plans define the warehouse scope and its movement freeze. Goods physically away in transit are excluded from floor counts and accuracy; their transfer quantities, evidence and owned value are reconciled separately.

My Pending Counts gives Warehouse Operator assigned work without revealing the book quantity or expected variance before submission. Overdue Cycle Counts helps the coordinator resolve unfinished work. Changing the assignee does not rewrite who actually performed a submitted observation.

  • Define the warehouse and bins included in the count.
  • Include the relevant owner, lot, serial and physically present custody identities.
  • Resolve in-flight stock work before taking the count boundary.
  • Keep the first count and each requested recount as separate evidence.
Cycle Count VarianceCycleCountLines
ReviewRequired = trueStatusCountedRecount
Counted
CCL-55786PRD-8892660 book quantity
CCL-22211PRD-6872170 book quantity
CCL-24467PRD-5867750 book quantity
Recount
CCL-85714PRD-3621770 book quantity
CCL-87322PRD-5651330 book quantity
CCL-79395PRD-7785790 book quantity
Counts & adjustments →

Freeze the population at the right boundary

The stock snapshot is taken when the count lock becomes valid, rather than when the work was scheduled. It captures the full controlled population and its position versions. A newly discovered identity is investigated within that same locked scope.

Every stock-changing route respects the lock, including receipts, putaway, issues, transfers, returns and other adjustments. Unaffected operations outside the selected bins can continue; shared valuation-pool changes that touch locked stock must wait. A wall-to-wall physical inventory freezes the complete defined warehouse population.

An expired or compromised lock cannot authorize an adjustment from stale numbers. Inventory Manager reconciles intervening work and obtains the required fresh observation under a valid boundary. Reusing a previous count result after stock moved could otherwise turn a real receipt into a false variance.

Adjustments Requiring ApprovalStockAdjustments
approval waits for the inventory manager
Approval conditions

Inventory Manager: Approve StockAdjustments and count review only within explicit value authority and independently of requester, material editors and all counters for the target

Inventory Manager: Prepare Products, ProductCategories, Warehouses, Bins, UnitsOfMeasure, ProductConversions, Suppliers, ReorderRules, StockAdjustmentReasons and StockSummaries assortment changes through MasterChanges

PendingApproval
  • SA-43563 PRD-3847 100 4 d
  • SA-29672 PRD-4222 390 2 d
  • SA-19435 PRD-9706 380 in 4 d
  • SA-71685 PRD-1403 880 2 d
  • SA-46584 PRD-6595 850 1 d
SA-43563
Product
PRD-3847
Warehouse
WRH-110
Bin
BNS-9613
QuantityDelta
100
UnitCost
730.55

Approval waits for the inventory manager.

Counts & adjustments →

Compare quantities without losing the first result

Warehouse Operator submits the physical count in stocking units with the required identity evidence. The comparison uses absolute quantity and percentage differences, so a large shortage cannot qualify merely because its signed percentage is negative.

Finding Review treatment
Eligible known-stock difference within every limit May qualify for approved policy execution
Stock found against a zero book balance Requires review; percentage is not invented
Controlled identity, held stock or active claims affected Requires explicit investigation and review
Missing or stale valuation evidence Remains unresolved before posting

A requested recount uses an independent counter and retains the original submission. The reviewed accepted observation determines the correction, while first-count accuracy remains available for reporting. A successful adjustment cannot make the original counting error disappear from the history.

My Pending CountsCycleCountLines
YouStatusAssignedRecount
Assigned
CCL-28741PRD-7686
CCL-84981PRD-8969
CCL-99558PRD-7535
Recount
CCL-90256PRD-7250
CCL-19202PRD-4450
CCL-57385PRD-6072
Counts & adjustments →

Route the decision with its evidence

The active policy defines absolute quantity, percentage and value limits, with equality handled explicitly. Automatic adjustment is available only for the eligible low-risk combination of stock, reason and known cost. A reason that always requires approval overrides the automatic route.

Required reviews go to an independent Inventory Manager within finite authority. The requester, material editors and relevant counters cannot approve their own correction. The review binds the exact quantity, identity, cost layers, reason and policy version; a material change invalidates the decision.

Admin independently approves protected control changes. Lowering a threshold, changing an adjustment reason or altering a cost basis cannot become a shortcut around review of the transaction already waiting for a decision.

Post the correction to the stock that exists

The posting checks the current locked identity population and expected position versions again. It updates quantity and the exact carried-value effect together with their immutable movement and cost records. Unknown owned cost is not substituted with zero or an unrelated current product cost. A reviewed third-party custody correction changes quantity without inventing owned value or a unit cost.

Corrections affecting committed or picked goods must reconcile those claims and physical custody. A reduction cannot leave reservations larger than the remaining stock. Manual damage, shrinkage, expiry and found-stock requests use the same reason, evidence and authority controls as count-derived adjustments.

Physical-inventory close receives its separate independent Inventory Manager review after every line and local adjustment is resolved. Local posting and external accounting acceptance remain distinct. The accounting handoff sends eligible unexported value changes once; a closing valuation snapshot does not post the full inventory balance again.

Learn from recurring differences

Cycle Count Variance and Adjustments Requiring Approval bring exceptions to the reviewer. Cycle Count Accuracy retains its disclosed population and first-result basis. Adjustment Trend connects reasons, warehouses and source cost provenance, while Inventory Valuation reconciles the resulting owned position at its stated cutoff.

Modules

  • Stock & locations
    SKUDescriptionCategoryItem Type

    Stock & locations

    See where stock is held, who owns it and what your team can use now.

  • Recent Receipts (last 7 days)Received
    Receipt NumberExternal POReferenceSupplierProduct

    Receiving & putaway

    Record each delivery, protect its stock identity and move received goods into the right location.

  • Issues & returns
    Issue NumberIssue TypeExternal Demand ReferenceProduct

    Issues & returns

    Reserve the right stock, record actual consumption and trace returned goods to their original movement.

  • Open TransfersApproved
    Transfer NumberFrom WarehouseTo WarehouseProduct

    Stock transfers

    Move stock between locations while keeping quantities, ownership and in-transit value accounted for.

  • Overdue Cycle CountsScheduled
    Count NumberWarehouseZoneScheduled Date
    Storage

    Counts & adjustments

    Count against a controlled stock snapshot, investigate differences and post corrections with clear authority.

  • Replenishment
    SKUDescriptionCategoryItem Type

    Replenishment

    Give buyers a reliable shortage worklist with clear quantities, supplier context and follow-up.

  • Inventory analysis
    Summary NumberProductWarehouseStocked

    Inventory analysis

    Explain inventory value, consumption, shortages and corrections from the stock evidence behind them.

Reports

All reports

Inventory Valuation

Frozen StockSnapshots reconcile exact remaining owned CostLayers by Product, Category, Warehouse and cost method in the installation valuation currency. Include picked/held/damaged owned stock and source-carried in-transit stock once; third-party custody is a separate non-owned quantity disclosure. Unknown costs block a final snapshot. AccountingExports sends only unaccepted event deltas; the closing value is a control balance, never another full-value journal.

On-Hand by WarehouseInventory
on hand
ProductWarehouseBinLot NumberSerial Number
PRD-5731WRH-140BNS-3203L26-6081INV-60820
PRD-7689WRH-140BNS-4287L26-4399INV-10318
PRD-5489WRH-130BNS-6774L26-6683INV-80102
PRD-6893WRH-120BNS-5050L26-1993INV-56814
PRD-3703WRH-130BNS-8895L26-3843INV-51402
PRD-5050WRH-110BNS-6453L26-6691INV-58420

Cycle Count Accuracy

First submitted blind lines within the frozen absolute quantity and percentage tolerances divided by all completed eligible first-count lines in the count-start cohort; explicit zero/zero is accurate, positive found stock is review-required. Duplicate/recount attempts do not expand the denominator or erase the original variance. Show signed and absolute layer-valued differences, discoveries and incomplete lines separately. Any A-item accuracy target is an agreed customer policy, not a product result.

Cycle Count VarianceCycleCountLines
ReviewRequired = trueStatusCountedRecount
Counted
CCL-55786PRD-8892660 book quantity
CCL-22211PRD-6872170 book quantity
CCL-24467PRD-5867750 book quantity
Recount
CCL-85714PRD-3621770 book quantity
CCL-87322PRD-5651330 book quantity
CCL-79395PRD-7785790 book quantity

Adjustment Trend

Effective posted adjustment quantities and signed/absolute values by reason, site, posting period and original supplier/layer provenance. Trace bounded compensations once and retain original posting versus correction periods. Unknown supplier remains unknown; current primary supplier is not attributed to old layers. Standard-cost revaluations and accounting-only purchase variances are separate from physical shrinkage.

Adjustments Requiring ApprovalStockAdjustments
PendingApproval
  • SA-43563 PRD-3847 100 4 d
  • SA-29672 PRD-4222 390 2 d
  • SA-19435 PRD-9706 380 in 4 d
  • SA-71685 PRD-1403 880 2 d
  • SA-46584 PRD-6595 850 1 d
SA-43563
Product
PRD-3847
Warehouse
WRH-110
Bin
BNS-9613
QuantityDelta
100
UnitCost
730.55

Approval waits for the inventory manager.

Roles and permissions

Inventory Manager

Owns inventory integrity, count coordination, stock decisions and the external accounting reconciliation.

Permissions and records
  • Prepare Products, ProductCategories, Warehouses, Bins, UnitsOfMeasure, ProductConversions, Suppliers, ReorderRules, StockAdjustmentReasons and StockSummaries assortment changes through MasterChanges
  • Prepare InventoryPolicies subject to independent Admin activation
  • Prepare and coordinate CycleCounts and PhysicalInventories, CountLocks and CountObservations
  • Approve StockAdjustments and count review only within explicit value authority and independently of requester, material editors and all counters for the target
  • StockAdjustmentReasons
  • InventoryPolicies
  • CycleCounts
  • PhysicalInventories
  • CountLocks
  • CountObservations
  • StockAdjustments
Overdue Cycle CountsCycleCounts
StatusScheduledInProgressoverdue
14 Sep09 Oct WRH-110 CC-37543, 14 Sep to 17 Sep, InProgress CC-28671, 17 Sep to 24 Sep, InProgress CC-32880, 17 Sep to 24 Sep, InProgress CC-90242, 28 Sep to 05 Oct, Scheduled CC-23834, 30 Sep to 09 Oct, Scheduled WRH-120 CC-37141, 19 Sep to 23 Sep, Scheduled CC-90242CC-28671CC-37141CC-37543CC-23834CC-32880 today · 17 Sep
  • WRH-110: CC-90242, 28 Sep to 05 Oct, Scheduled
  • WRH-110: CC-28671, 17 Sep to 24 Sep, InProgress
  • WRH-120: CC-37141, 19 Sep to 23 Sep, Scheduled
  • WRH-110: CC-37543, 14 Sep to 17 Sep, InProgress
  • WRH-110: CC-23834, 30 Sep to 09 Oct, Scheduled
  • WRH-110: CC-32880, 17 Sep to 24 Sep, InProgress
Warehouse Operator

Performs physical stock work and blind counts in currently assigned warehouses, with cost fields masked.

Permissions and records
  • Prepare GoodsReceipts and confirm actual receipt after protected cost/title checks
  • Prepare Issues and Transfers, reserve eligible stock and perform guarded pick, unpick, issue, transfer departure and destination receipt
  • Execute authorized ReturnAuthorizations receiving, restock, return-out or scrap after required decisions
  • Count assigned CycleCountLines and PhysicalInventoryLines through CountObservations, including independent assigned recounts
  • CycleCountLines
  • PhysicalInventoryLines
  • CountObservations
  • StockAdjustments
Overdue Cycle CountsCycleCounts
StatusScheduledInProgressoverdue
14 Sep09 Oct WRH-110 CC-37543, 14 Sep to 17 Sep, InProgress CC-28671, 17 Sep to 24 Sep, InProgress CC-32880, 17 Sep to 24 Sep, InProgress CC-90242, 28 Sep to 05 Oct, Scheduled CC-23834, 30 Sep to 09 Oct, Scheduled WRH-120 CC-37141, 19 Sep to 23 Sep, Scheduled CC-90242CC-28671CC-37141CC-37543CC-23834CC-32880 today · 17 Sep
  • WRH-110: CC-90242, 28 Sep to 05 Oct, Scheduled
  • WRH-110: CC-28671, 17 Sep to 24 Sep, InProgress
  • WRH-120: CC-37141, 19 Sep to 23 Sep, Scheduled
  • WRH-110: CC-37543, 14 Sep to 17 Sep, InProgress
  • WRH-110: CC-23834, 30 Sep to 09 Oct, Scheduled
  • WRH-110: CC-32880, 17 Sep to 24 Sep, InProgress

Related processes

Recent Receipts (last 7 days)Received
Receipt NumberExternal POReferenceSupplierProduct

Receive and put away

Confirm the delivery, establish its stock basis and put each received portion into storage.

6 stages · 1 approval

On-Hand by Warehouse
ProductWarehouseBinLot Number

Issue and return stock

Claim eligible stock, record actual issue and resolve returns against source goods and reviewed value.

7 stages · 2 approvals

Open TransfersApproved
Transfer NumberFrom WarehouseTo WarehouseProduct

Transfer stock

Authorize a move, trace dispatched stock and reconcile every portion at its destination or source.

7 stages · 2 approvals

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