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ERP.AI Warehouse Management

Warehouse Management

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Modules

Building and locationsMap your warehouse and configure the locations, handling rules and equipment that guide each task. ReceivingReconcile deliveries, resolve discrepancies and move received goods into storage. Put-away and replenishmentGuide stock into suitable storage and replenish pick faces for upcoming work. Inventory and license platesLocate stock, protect order commitments and trace each quantity through the warehouse.
PickingRelease prepared waves and guide operators from the right stock into the right order tote. PackingVerify each order's contents and prepare the right carton and carrier label. ShippingReconcile the staged load, close carrier manifests and record what leaves the warehouse. Cycle counting and exceptionsInvestigate stock differences and floor problems with controlled counts, corrections and approvals.

Warehouse Management

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Processes

Dock to stockReconcile each delivery and move confirmed stock from the receiving dock into storage. Order to shipTake an accepted order through reservation, wave release, picking and packing to carrier handover. End of day manifest closeMatch the staged load to carrier documents, close the manifest and confirm handover.
Cycle count to adjustmentTurn a protected physical count into an evidenced, authorized stock correction. Exception to resolutionAssign a floor problem to its owner and follow the corrective work through resolution.

Warehouse Management

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Industries

Parcel e-commerce fulfillmentKeep small orders moving from pick faces to packed parcels, with clear control over cutoffs and exceptions. Wholesale and B2B distributionCoordinate case and pallet orders, customer shipping requirements and freight handover.
Manufacturer's finished-goods warehouseConnect production receipts with storage and outbound orders while keeping quality and valuation responsibilities clear. Lot, expiry and controlled goodsPreserve stock identity and apply shelf-life, handling and hold rules throughout warehouse work.

Warehouse Management

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Reference

Roles and permissionsGive each warehouse team the access and authority its work needs. Reports and dashboardsSee what is moving, what is late and where stock needs attention. Data modelExplore the records behind warehouse work and plan a controlled data migration.
IntegrationsConnect warehouse work with order management, purchasing, carriers and the equipment on your floor. ImplementationPlan your warehouse rollout around the building, stock, connections and people who will use it. AI agentsHelp your team prepare warehouse work, investigate exceptions and follow up on delays.

Warehouse Management

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All systems
Modules
Building and locationsMap your warehouse and configure the locations, handling rules and equipment that guide each task.ReceivingReconcile deliveries, resolve discrepancies and move received goods into storage.Put-away and replenishmentGuide stock into suitable storage and replenish pick faces for upcoming work.Inventory and license platesLocate stock, protect order commitments and trace each quantity through the warehouse.PickingRelease prepared waves and guide operators from the right stock into the right order tote.PackingVerify each order's contents and prepare the right carton and carrier label.ShippingReconcile the staged load, close carrier manifests and record what leaves the warehouse.Cycle counting and exceptionsInvestigate stock differences and floor problems with controlled counts, corrections and approvals.
Processes
Dock to stockReconcile each delivery and move confirmed stock from the receiving dock into storage.Order to shipTake an accepted order through reservation, wave release, picking and packing to carrier handover.End of day manifest closeMatch the staged load to carrier documents, close the manifest and confirm handover.Cycle count to adjustmentTurn a protected physical count into an evidenced, authorized stock correction.Exception to resolutionAssign a floor problem to its owner and follow the corrective work through resolution.
Industries
Parcel e-commerce fulfillmentKeep small orders moving from pick faces to packed parcels, with clear control over cutoffs and exceptions.Wholesale and B2B distributionCoordinate case and pallet orders, customer shipping requirements and freight handover.Manufacturer's finished-goods warehouseConnect production receipts with storage and outbound orders while keeping quality and valuation responsibilities clear.Lot, expiry and controlled goodsPreserve stock identity and apply shelf-life, handling and hold rules throughout warehouse work.
Reference
Roles and permissionsGive each warehouse team the access and authority its work needs.Reports and dashboardsSee what is moving, what is late and where stock needs attention.Data modelExplore the records behind warehouse work and plan a controlled data migration.IntegrationsConnect warehouse work with order management, purchasing, carriers and the equipment on your floor.ImplementationPlan your warehouse rollout around the building, stock, connections and people who will use it.AI agentsHelp your team prepare warehouse work, investigate exceptions and follow up on delays.
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Warehouse Management Processes
Exception to resolution5 of 5
  • Dock to stock1 of 5
  • Order to ship2 of 5
  • End of day manifest close3 of 5
  • Cycle count to adjustment4 of 5
  • Exception to resolution5 of 5

Exception to resolution

Assign a floor problem to its owner and follow the corrective work through resolution.

6 stages · 1 approval

Roles and responsibilities

Shift Supervisor Inventory Controller Warehouse Operatoror Packeror Receiving Lead Shift Supervisoror Inventory Controlleror Receiving Leador Warehouse Manager Inventory Controlleror Shift Supervisor System 1 Raise Exceptions 2 Route Exceptions 3 Triage Exceptions 4 Fix CountResults 5 Resolve Exceptions 6 Learn Exceptions
  1. Step 1Raise
    Today's Inbound Dock ScheduleScheduledArrival
    Receipt NumberReceipt TypeScheduled Arrival AtActual Arrival At
    Production
  2. Step 2Route
    Adjustments Pending ApprovalPendingApproval
    Adjustment NumberLocationItemLot Number
  3. Step 3Triage
    Open ExceptionsOpen
    Exception NumberException TypeSeverityLocation
    Damage
  4. Step 4Fix
    Adjustments Pending ApprovalPendingApproval
    Adjustment NumberLocationItemLot Number
  5. Step 5Resolve
    My Pack TasksOpen
    Task NumberOrderFrom License PlateCarton
  6. Step 6Learn
    Open ExceptionsOpen
    Exception NumberException TypeSeverityLocation
    Damage
Red diamonds require approval.Rows show responsibility for each step.

Process steps

Follow the process from start to finish. Select a step to see who acts and what changes.

01Raise02Route03Triage04Fix05Resolve06Learn

Raise

Warehouse Operator, Packer or Receiving Lead records the problem from the task or receipt in progress. Type, location, license plate, exact item, affected quantity, severity and useful photos establish what was found. The report does not itself change an order quantity or authorize a stock adjustment.

Responsible
Warehouse Operator or Packer or Receiving Lead
Records
ExceptionsPickTasksPackTasksReceiptsInventory
Effect
Observed issue and affected work linked
Today's Inbound Dock ScheduleReceipts
StatusScheduledArrivalArrivedReceivingnext 1 days
ScheduledArrival
RCP-17740CS-462
RCP-50022CS-131
Arrived
RCP-22589CS-444
RCP-92500CS-767
Receiving
RCP-53188CS-440
RCP-64417CS-878
Receiving →

Route

Shift Supervisor monitors the routed queue while configured rules assign the issue by type. A short pick releases the unusable claim before seeking replacement stock; damage holds affected goods; wrong-item and not-found reports can request moves or protected counts. Overages go to dock review, blocked bins to building review and equipment failures to floor supervision.

Responsible
Shift Supervisor
Records
ExceptionsPickTasksInventoryReservationsCycleCountsMoveTasksAdjustments
Effect
Controlled follow-up work proposed
Adjustments Pending ApprovalAdjustments
PendingApproval
  • ADJ-61413 LCT-140 590
  • ADJ-89465 LCT-150 660
  • ADJ-20719 LCT-110 90
  • ADJ-36834 LCT-110 480
  • ADJ-18419 LCT-140 250
ADJ-61413
Location
LCT-140
Item
ITM-6691
LotNumber
L26-7144
QuantityBefore
590

Approval waits for the warehouse manager.

Inventory and license plates →
Approval required

Triage

Shift Supervisor owns floor issues, Inventory Controller owns stock discrepancies, Receiving Lead owns dock discrepancies and Warehouse Manager owns building restrictions or escalated decisions. The applicable owner reviews the evidence and takes the issue into triage. Critical severity escalates to Warehouse Manager under the routing policy.

Responsible
Shift Supervisor or Inventory Controller or Receiving Lead or Warehouse Manager
Records
ExceptionsLicensePlatesInventory
Effect
Applicable owner reviews evidence and restrictions
Open ExceptionsExceptions
StatusOpenRoutedInTriage
Open
EXC-16475ITM-4561110 impacted
EXC-82995ITM-1676910 impacted
Routed
EXC-51008ITM-8326490 impacted
EXC-44900ITM-9118400 impacted
InTriage
EXC-72267ITM-5090610 impacted
EXC-97093ITM-8026900 impacted

Fix

Inventory Controller coordinates stock corrections, or Shift Supervisor coordinates operational task recovery. The fix uses a released move, protected count, authorized adjustment or recorded disposition. A held task resumes only when its restriction is resolved by the permitted role. Above-threshold adjustments still require Warehouse Manager approval, regardless of how urgently the exception was raised.

Responsible
Inventory Controller or Shift Supervisor
Records
CountResultsLocationLocksMoveTasksAdjustmentsInventoryStockEventsStockMovements
Effect
Authorized correction or task recovery recorded
Adjustments Pending ApprovalAdjustments
PendingApproval
  • ADJ-61413 LCT-140 590
  • ADJ-89465 LCT-150 660
  • ADJ-20719 LCT-110 90
  • ADJ-36834 LCT-110 480
  • ADJ-18419 LCT-140 250
ADJ-61413
Location
LCT-140
Item
ITM-6691
LotNumber
L26-7144
QuantityBefore
590

Approval waits for the warehouse manager.

Inventory and license plates →

Resolve

Shift Supervisor, Inventory Controller, Receiving Lead or Warehouse Manager closes the issue they own with the resolution and linked evidence. Recount, move, adjustment, return disposition, quality escalation or no-action findings remain distinguishable. Related task and order outcomes reflect the actual work; closing an exception cannot silently reduce requested demand or erase a receipt discrepancy.

Responsible
Shift Supervisor or Inventory Controller or Receiving Lead or Warehouse Manager
Records
ExceptionsPickTasksPackTasksOrderLinesReceiptLines
Effect
Resolution and related task outcomes retained
My Pack TasksPackTasks
YouStatusOpenInProgressVerifiedLabelPrintedHeld
Open
PT-19627ORD-15282440 scale weight lb
PT-37340ORD-89326130 scale weight lb
InProgress
PT-64784ORD-57907730 scale weight lb
Verified
PT-25050ORD-3123170 scale weight lb
LabelPrinted
PT-75641ORD-82565730 scale weight lb
Held
PT-31180ORD-22832780 scale weight lb
Packing →

Learn

Inventory Controller reviews recurring stock issues and their count results. Exception history can inform future count selection or a proposed reslotting move. Pick Accuracy and the task records help investigate repeated problems, while Warehouse Manager reviews changes that require operating authority.

Responsible
Inventory Controller
Records
ExceptionsCycleCountsCountResultsMoveTasks
Effect
Repeated issues inform count or slotting review
Open ExceptionsExceptions
StatusOpenRoutedInTriage
Open
EXC-16475ITM-4561110 impacted
EXC-82995ITM-1676910 impacted
Routed
EXC-51008ITM-8326490 impacted
EXC-44900ITM-9118400 impacted
InTriage
EXC-72267ITM-5090610 impacted
EXC-97093ITM-8026900 impacted
Approvals and exception handling

1 approval required in this process

  • Triage Shift Supervisor or Inventory Controller or Receiving Lead or Warehouse Manager signs · fix waitsExceptions, LicensePlates, Inventory
  • A replacement pick must not retain both the unusable allocation and a new claim for the same shortfall.
  • Damage and quality restrictions prevent further allocationMoving a plate alone cannot clear its hold.
  • A count locks the affected location; stale locks or inventory versions require renewed reconciliation before posting.
  • Every adjustment retains its source and approvalException ownership grants no additional adjustment authority.
  • Stock found in another bin should be investigated as a movement problem before an unexplained write-off is proposed.
  • Local quantity eventsOutward integration deliveries have separate identities, so retrying notification does not repeat a correction.

When the process needs attention

  • shortage Route

    A short pick releases the unusable claim before seeking replacement stock; damage holds affected goods; wrong-item and not-found reports can request moves or protected counts.

  • exception Fix

    Above-threshold adjustments still require Warehouse Manager approval, regardless of how urgently the exception was raised.

  • late Resolve

    Related task and order outcomes reflect the actual work; closing an exception cannot silently reduce requested demand or erase a receipt discrepancy.

  • exception Learn

    Exception history can inform future count selection or a proposed reslotting move.

Records and postings

StageRecordsEffect
1 Raise ExceptionsPickTasksPackTasksReceiptsInventory Observed issue and affected work linked
2 Route ExceptionsPickTasksInventoryReservationsCycleCountsMoveTasksAdjustments Controlled follow-up work proposed
3 Triage ExceptionsLicensePlatesInventory Applicable owner reviews evidence and restrictions
4 Fix CountResultsLocationLocksMoveTasksAdjustmentsInventoryStockEventsStockMovements Authorized correction or task recovery recorded
5 Resolve ExceptionsPickTasksPackTasksOrderLinesReceiptLines Resolution and related task outcomes retained
6 Learn ExceptionsCycleCountsCountResultsMoveTasks Repeated issues inform count or slotting review
Data model →

Process reports

All reports

Pick Accuracy

Unique valid PickConfirmations outcomes and net confirmed quantities by operator, Zone and Wave, with linked downstream Exceptions and retry/reversal exclusions. Show the actual count/quantity denominator and customer-impact evidence rather than an unexplained combined score.

My Pick TasksPickTasks
YouStatusReleasedInProgress
Released
PT-97745ITM-330550 sequence
PT-70884ITM-883420 sequence
PT-90766ITM-802450 sequence
InProgress
PT-38589ITM-691870 sequence
PT-83978ITM-651560 sequence
PT-79487ITM-527150 sequence

Expiring Lots

Exact Inventory identities grouped by expiry date and remaining life at planned/actual shipping date, with lot/serial, plate, physical quantity, reservation stage and hold status. Show applicable Items.MinShelfLifeDays and order lot conditions; 30/60/90-day buckets are reporting ranges, not release authority.

Inventory by LocationInventory
on hand
ItemLocationLicense PlateLot NumberSerial Number
ITM-4871LCT-120LP-86838L26-8833INV-45431
ITM-4207LCT-120LP-43172L26-5968INV-74718
ITM-7739LCT-110LP-75864L26-7286INV-30305
ITM-4992LCT-140LP-23247L26-7236INV-18410
ITM-7408LCT-150LP-56789L26-2838INV-60717
ITM-5403LCT-110LP-92944L26-4521INV-99000

Cycle Count Accuracy

First-count results within both effective quantity and percent tolerance divided by eligible first-count positions, with discovered stock, serialized discrepancies, stale snapshots and no-data cases flagged separately. Show recount rate and signed/absolute variance by like item/BaseUOM; do not sum incompatible units as one quantity.

My Cycle Count TasksCycleCountTasks
YouStatusAssignedCountingRecount
Assigned
CCT-37055ITM-6856
CCT-19316ITM-2362
Counting
CCT-23329ITM-1085
CCT-22757ITM-9211
Recount
CCT-78785ITM-1290
CCT-51150ITM-6177
Run by an agent

Agent support

Human decisions remain with the authorized people. An assistant cannot release a wave, close a receipt or manifest, approve a stock correction, invent delegation or turn an uncertain carrier response into a confirmed shipment. It can prepare evidence and proposals. Every permitted write must retain its identity, scope and source context.

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# Example after configuration $ curl -fsSL https://www.erp.ai/skill.md | paste into your agent › exception to resolution · raise on Exceptions, PickTasks, PackTasks, Receipts, Inventory ✓ Warehouse Operator, Packer or Receiving Lead records the problem from the task or receipt in progress. › exception to resolution · route on Exceptions, PickTasks, InventoryReservations, CycleCounts, MoveTasks, Adjustments ✓ Shift Supervisor monitors the routed queue while configured rules assign the issue by type. › exception to resolution · triage on Exceptions, LicensePlates, Inventory ⏸ approval · waiting for the shift supervisor or inventory controller or receiving lead or warehouse manager # 3 more stages after approval: fix, resolve, learn

Other processes

4 more
Today's Inbound Dock ScheduleScheduledArrival
Receipt NumberReceipt TypeScheduled Arrival AtActual Arrival At
Production

Dock to stock

Reconcile each delivery and move confirmed stock from the receiving dock into storage.

6 stages · 1 approval

Order Fulfillment BoardNew
Order NumberCustomerCarrier ServiceCarrier

Order to ship

Take an accepted order through reservation, wave release, picking and packing to carrier handover.

6 stages · 2 approvals

Shipments Not Yet ManifestedPending
Shipment NumberCarrierCarrier ServiceShip To Name

End of day manifest close

Match the staged load to carrier documents, close the manifest and confirm handover.

6 stages · 1 approval

My Cycle Count TasksAssigned
Cycle CountLocationItemLot Number

Cycle count to adjustment

Turn a protected physical count into an evidenced, authorized stock correction.

6 stages · 2 approvals

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Previous · process 4 of 5Cycle count to adjustmentNext · IndustriesParcel e-commerce fulfillment

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