Work Order Variance
Planned vs. actual quantity, time, and cost per work order; highlights scrap rate and labor efficiency.
Standard costs, cost rollups, work-in-progress, variances and the journal entries that make every movement a posting.
Visible to: Accountant. Visibility does not establish approval authority.
Approval conditions.
Each item has a standard cost with material, labour, overhead and outside-processing elements. The cost rollup walks the bill and routing: component standards times quantity, plus operation times at work-centre rates, plus overhead by the rule set for the work centre. Rollups are run into a pending standard, reviewed, and activated on a date, which revalues inventory with a posted revaluation entry.
WIP is tracked against the work order using the configured ledger accounts. Release creates the production records without a ledger posting. Material issues, labour and overhead debit WIP; completions credit it at standard. At close, the remaining balance is analysed into the variance categories supported by the plant’s cost policy and posted to the relevant accounts.
| Event | Debit | Credit |
|---|---|---|
| Goods receipt | Inventory (raw) | Goods received not invoiced |
| Supplier invoice matched | Goods received not invoiced | Accounts payable |
| Issue to work order | Work in progress | Inventory (raw) |
| Labour reported | Work in progress | Absorbed labour |
| Completion | Inventory (finished) | Work in progress |
| Scrap | Scrap expense | Work in progress or inventory |
| Shipment | Cost of goods sold | Inventory (finished) |
| Work order close | Variance accounts or work in progress | Work in progress or variance accounts, according to the remaining balance |
The ledger carries ChartOfAccounts, JournalEntries and AccountingPeriods. Payables come from approved supplier invoices and receivables from shipped sales orders. PaymentRuns records payment preparation and independent authorisation; CustomerInvoices retains due dates and outstanding amounts. Bank-statement reconciliation and reporting dimensions must be scoped with the plant’s accounting integrations.
Close is a checklist: post open labour, close completed work orders, reconcile inventory valuation to the ledger, post accruals, review variances, lock the period. Each step has an owner and the checklist is the audit evidence.
Items, bills of material, routings and engineering change, with revision control on all of it.
Demand, master schedule, MRP and capacity: from what customers want to what the plant and suppliers must do, with every planned order traceable to its demand.
Work orders, dispatch, operations, labour, material issue, scrap and completion, recorded where the work happens.
Warehouses, locations, lots and serials, every stock movement, cycle counting and valuation that reconciles to the ledger.
Requisitions, sourcing, purchase orders, receiving, three-way match and supplier performance, with approval where money is committed.
Inspection plans, incoming and in-process inspection, non-conformance, corrective action, holds and certificates, tied to the exact lot or order.
Standard costs, cost rollups, work-in-progress, variances and the journal entries that make every movement a posting.
Planned vs. actual quantity, time, and cost per work order; highlights scrap rate and labor efficiency.
| Work Order Number | Product | Quantity Ordered | Quantity Completed | Planned Start |
|---|---|---|---|---|
| WO-12156 | PRD-5525 | 50 | 0 | 21 Sep |
| WO-61333 | PRD-6326 | 550 | 0 | 26 Sep |
| WO-59893 | PRD-3945 | 210 | 70 | 16 Sep |
| WO-72971 | PRD-5394 | 840 | 0 | 18 Sep |
| WO-14931 | PRD-8370 | 50 | 0 | 19 Sep |
| WO-92173 | PRD-9069 | 520 | 300 | 15 Sep |
Standard-cost valuation by item type (Raw, WIP, FG) and warehouse, reconciled to GL inventory accounts.
Trial balance and manufacturing P&L with COGS broken into material, labor, and overhead.
Approval conditions.
Manages procurement of raw materials and components.
Manage Suppliers, SupplierItems, RequestsForQuotation, Requisitions, PurchaseOrders, PurchaseOrderLinesView Products, Inventory, Contacts (Vendor), GoodsReceipts, SupplierInvoices, MatchExceptions, ApprovalsSubmit requisitions and POs for approvalResolve assigned purchasing MatchExceptionsApproval conditions.
Owns the general ledger, payables, and receivables for manufacturing transactions.
Manage JournalEntries, JournalEntryLines, ChartOfAccounts, AccountingPeriods, CostStandards, CostRollups, SupplierInvoices, MatchExceptions, CustomerInvoices, CashReceipts, PaymentRuns, PaymentsView all transaction tables and reportsPost period-close entries and lock AccountingPeriods after reviewMatch vendor billsApproval conditions.
Makes assigned purchasing and control decisions independently of the person who requested or prepared them.
View assigned Requisitions, PurchaseOrders, PurchaseOrderLines, Approvals, CountLines, EngineeringChangeOrders, MasterSchedule, SupplierInvoices, CostStandards, CostRollups, PaymentRuns, PaymentsDecide assigned Approvals and record reason and decision dateApprove cost-standard activation after financial reviewAuthorise PaymentRuns only when neither preparer nor buyerApproval waits for the approver.
Requisition, approval, purchase order, receipt, inspection, three-way match and payment authorisation, with segregation of duties built in.
6 stages · 2 approvals
Quote, sales order, promise date, reservation, pick and ship, invoice and cash, connected to the plan so the date you promise is one the plant agreed to.
6 stages · 1 approval
Changing an item, a bill or a routing without breaking the jobs already on the floor or the stock already on the shelf.
6 stages · 1 approval
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