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Manufacturing ERP

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Modules

Product engineeringItems, bills of material, routings and engineering change, with revision control on all of it. PlanningDemand, master schedule, MRP and capacity: from what customers want to what the plant and suppliers must do, with every planned order traceable to its demand. Shop floorWork orders, dispatch, operations, labour, material issue, scrap and completion, recorded where the work happens. InventoryWarehouses, locations, lots and serials, every stock movement, cycle counting and valuation that reconciles to the ledger.
PurchasingRequisitions, sourcing, purchase orders, receiving, three-way match and supplier performance, with approval where money is committed. QualityInspection plans, incoming and in-process inspection, non-conformance, corrective action, holds and certificates, tied to the exact lot or order. Costing and financeStandard costs, cost rollups, work-in-progress, variances and the journal entries that make every movement a posting.

Manufacturing ERP

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Processes

Plan to produceFrom a demand line to finished goods in stock: MRP, release, dispatch, execution and completion, with the gates where a person decides. Procure to payRequisition, approval, purchase order, receipt, inspection, three-way match and payment authorisation, with segregation of duties built in. Order to cashQuote, sales order, promise date, reservation, pick and ship, invoice and cash, connected to the plan so the date you promise is one the plant agreed to.
Quality hold to releaseHow a failed inspection is contained, investigated and closed, and how a held lot gets back into use or out of the building. Engineering changeChanging an item, a bill or a routing without breaking the jobs already on the floor or the stock already on the shelf. Period closeClosing a manufacturing period: open labour, work orders, inventory reconciliation, accruals, variances and the lock.

Manufacturing ERP

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Industries

Job shops and make to orderEvery order is different: quoting from estimated routings, job costing, and a schedule that changes daily. Repetitive and line manufacturingStable products in volume: rate-based schedules, backflushing, line-side stock and takt, with the ledger still exact.
Process and batch manufacturingFormulas instead of bills, yields, potency and shelf life, lot genealogy, and the batch record a regulator can read. Engineer to order and projectsLong-lead, designed-to-contract products: project structure over the plan, milestones, progress billing and cost to complete.

Manufacturing ERP

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Reference

Roles and permissionsWho does what: the roles, their records and the human decisions that require independent approval. Reports and dashboardsThe numbers a plant runs on, each with what it answers and who reads it, all built on the same postings as the ledger. Data modelThe tables, their keys and how they relate, written for the consultant or IT team that has to migrate into it or integrate with it.
IntegrationsWhat a plant connects to a manufacturing ERP, and how each connection works here: CAD and PLM, EDI, accounting, scanners, machines, carriers and e-commerce. ImplementationHow a plant goes live: mapping the operating model, configuring, migrating, rehearsing, and launching one process at a time. Agent and APIHow an agent runs Manufacturing ERP: identity, permissions, the calls it makes, and what it may not do without a person.

Manufacturing ERP

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All systems
Modules
Product engineeringItems, bills of material, routings and engineering change, with revision control on all of it.PlanningDemand, master schedule, MRP and capacity: from what customers want to what the plant and suppliers must do, with every planned order traceable to its demand.Shop floorWork orders, dispatch, operations, labour, material issue, scrap and completion, recorded where the work happens.InventoryWarehouses, locations, lots and serials, every stock movement, cycle counting and valuation that reconciles to the ledger.PurchasingRequisitions, sourcing, purchase orders, receiving, three-way match and supplier performance, with approval where money is committed.QualityInspection plans, incoming and in-process inspection, non-conformance, corrective action, holds and certificates, tied to the exact lot or order.Costing and financeStandard costs, cost rollups, work-in-progress, variances and the journal entries that make every movement a posting.
Processes
Plan to produceFrom a demand line to finished goods in stock: MRP, release, dispatch, execution and completion, with the gates where a person decides.Procure to payRequisition, approval, purchase order, receipt, inspection, three-way match and payment authorisation, with segregation of duties built in.Order to cashQuote, sales order, promise date, reservation, pick and ship, invoice and cash, connected to the plan so the date you promise is one the plant agreed to.Quality hold to releaseHow a failed inspection is contained, investigated and closed, and how a held lot gets back into use or out of the building.Engineering changeChanging an item, a bill or a routing without breaking the jobs already on the floor or the stock already on the shelf.Period closeClosing a manufacturing period: open labour, work orders, inventory reconciliation, accruals, variances and the lock.
Industries
Job shops and make to orderEvery order is different: quoting from estimated routings, job costing, and a schedule that changes daily.Repetitive and line manufacturingStable products in volume: rate-based schedules, backflushing, line-side stock and takt, with the ledger still exact.Process and batch manufacturingFormulas instead of bills, yields, potency and shelf life, lot genealogy, and the batch record a regulator can read.Engineer to order and projectsLong-lead, designed-to-contract products: project structure over the plan, milestones, progress billing and cost to complete.
Reference
Roles and permissionsWho does what: the roles, their records and the human decisions that require independent approval.Reports and dashboardsThe numbers a plant runs on, each with what it answers and who reads it, all built on the same postings as the ledger.Data modelThe tables, their keys and how they relate, written for the consultant or IT team that has to migrate into it or integrate with it.IntegrationsWhat a plant connects to a manufacturing ERP, and how each connection works here: CAD and PLM, EDI, accounting, scanners, machines, carriers and e-commerce.ImplementationHow a plant goes live: mapping the operating model, configuring, migrating, rehearsing, and launching one process at a time.Agent and APIHow an agent runs Manufacturing ERP: identity, permissions, the calls it makes, and what it may not do without a person.
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Manufacturing ERP Modules
Costing and finance7 of 7
  • Product engineering1 of 7
  • Planning2 of 7
  • Shop floor3 of 7
  • Inventory4 of 7
  • Purchasing5 of 7
  • Quality6 of 7
  • Costing and finance7 of 7

Costing and finance

Standard costs, cost rollups, work-in-progress, variances and the journal entries that make every movement a posting.

Unposted Journal EntriesJournalEntries
Approval conditions
Product engineeringPlanningShop floorInventoryPurchasingQualityCosting and finance
Approval conditions

Visible to: Accountant. Visibility does not establish approval authority.

Draft
  • JE-33179 Issue to WIP 14 d
  • JE-30548 Completion at standard 4 d
  • JE-69432 Goods receipt 12 d
  • JE-11285 Scrap 10 d
  • JE-29785 Bill match 14 d
JE-33179
Date
03 Sep
Description
Issue to WIP
TotalDebit
11,718.45
TotalCredit
11,718.45
ReferenceType
StockMovement

Approval conditions.

Records in this module
  • CostStandards
  • CostRollups
  • ChartOfAccounts
  • JournalEntries
  • JournalEntryLines
  • AccountingPeriods
  • SupplierInvoices
  • CustomerInvoices
  • Payments

Standard costing

Each item has a standard cost with material, labour, overhead and outside-processing elements. The cost rollup walks the bill and routing: component standards times quantity, plus operation times at work-centre rates, plus overhead by the rule set for the work centre. Rollups are run into a pending standard, reviewed, and activated on a date, which revalues inventory with a posted revaluation entry.

Work in progress

WIP is tracked against the work order using the configured ledger accounts. Release creates the production records without a ledger posting. Material issues, labour and overhead debit WIP; completions credit it at standard. At close, the remaining balance is analysed into the variance categories supported by the plant’s cost policy and posted to the relevant accounts.

Postings by event

EventDebitCredit
Goods receiptInventory (raw)Goods received not invoiced
Supplier invoice matchedGoods received not invoicedAccounts payable
Issue to work orderWork in progressInventory (raw)
Labour reportedWork in progressAbsorbed labour
CompletionInventory (finished)Work in progress
ScrapScrap expenseWork in progress or inventory
ShipmentCost of goods soldInventory (finished)
Work order closeVariance accounts or work in progressWork in progress or variance accounts, according to the remaining balance

General ledger, payables and receivables

The ledger carries ChartOfAccounts, JournalEntries and AccountingPeriods. Payables come from approved supplier invoices and receivables from shipped sales orders. PaymentRuns records payment preparation and independent authorisation; CustomerInvoices retains due dates and outstanding amounts. Bank-statement reconciliation and reporting dimensions must be scoped with the plant’s accounting integrations.

Period close

Close is a checklist: post open labour, close completed work orders, reconcile inventory valuation to the ledger, post accruals, review variances, lock the period. Each step has an owner and the checklist is the audit evidence.

Modules

  • Product engineering
    SKUDescriptionItem TypeUOM

    Product engineering

    Items, bills of material, routings and engineering change, with revision control on all of it.

  • MRP DemandOpen
    Work OrderComponentQuantity RequiredQuantity Issued

    Planning

    Demand, master schedule, MRP and capacity: from what customers want to what the plant and suppliers must do, with every planned order traceable to its demand.

  • Open Work OrdersPlanned
    Work Order NumberProductQuantity OrderedQuantity Completed

    Shop floor

    Work orders, dispatch, operations, labour, material issue, scrap and completion, recorded where the work happens.

  • Inventory
    Warehouse CodeLocationWarehouse TypeManager

    Inventory

    Warehouses, locations, lots and serials, every stock movement, cycle counting and valuation that reconciles to the ledger.

  • Purchasing
    Requisition NumberProductQuantityNeed Date

    Purchasing

    Requisitions, sourcing, purchase orders, receiving, three-way match and supplier performance, with approval where money is committed.

  • Quality HoldsOnHold
    Hold NumberHold TypeLotWork Order
    Goods Receipt

    Quality

    Inspection plans, incoming and in-process inspection, non-conformance, corrective action, holds and certificates, tied to the exact lot or order.

  • Unposted Journal EntriesDraft
    Journal Entry NumberDateDescriptionTotal Debit

    Costing and finance

    Standard costs, cost rollups, work-in-progress, variances and the journal entries that make every movement a posting.

Reports

All reports

Work Order Variance

Planned vs. actual quantity, time, and cost per work order; highlights scrap rate and labor efficiency.

Open Work OrdersWorkOrders
StatusPlannedReleasedInProgress
Work Order NumberProductQuantity OrderedQuantity CompletedPlanned Start
WO-12156PRD-552550021 Sep
WO-61333PRD-6326550026 Sep
WO-59893PRD-39452107016 Sep
WO-72971PRD-5394840018 Sep
WO-14931PRD-837050019 Sep
WO-92173PRD-906952030015 Sep

Inventory Valuation

Standard-cost valuation by item type (Raw, WIP, FG) and warehouse, reconciled to GL inventory accounts.

Financial Overview

Trial balance and manufacturing P&L with COGS broken into material, labor, and overhead.

Unposted Journal EntriesJournalEntries
Draft
  • JE-33179 Issue to WIP 14 d
  • JE-30548 Completion at standard 4 d
  • JE-69432 Goods receipt 12 d
  • JE-11285 Scrap 10 d
  • JE-29785 Bill match 14 d
JE-33179
Date
03 Sep
Description
Issue to WIP
TotalDebit
11,718.45
TotalCredit
11,718.45
ReferenceType
StockMovement

Approval conditions.

Roles and permissions

Buyer

Manages procurement of raw materials and components.

Permissions and records
  • Manage Suppliers, SupplierItems, RequestsForQuotation, Requisitions, PurchaseOrders, PurchaseOrderLines
  • View Products, Inventory, Contacts (Vendor), GoodsReceipts, SupplierInvoices, MatchExceptions, Approvals
  • Submit requisitions and POs for approval
  • Resolve assigned purchasing MatchExceptions
  • SupplierInvoices
Incoming Inspection QueueGoodsReceipts
PendingQC
  • GR-67393 PO-76934 5 d
  • GR-21462 PO-31733 13 d
  • GR-55779 PO-17489 14 d
  • GR-93355 PO-58041 13 d
  • GR-87386 PO-98542 13 d
GR-67393
PurchaseOrder
PO-76934
ReceiptDate
12 Sep
Warehouse
WRH-130
ReceivedBy
VJ
Status
PendingQC

Approval conditions.

Accountant

Owns the general ledger, payables, and receivables for manufacturing transactions.

Permissions and records
  • Manage JournalEntries, JournalEntryLines, ChartOfAccounts, AccountingPeriods, CostStandards, CostRollups, SupplierInvoices, MatchExceptions, CustomerInvoices, CashReceipts, PaymentRuns, Payments
  • View all transaction tables and reports
  • Post period-close entries and lock AccountingPeriods after review
  • Match vendor bills
  • CostStandards
  • CostRollups
  • ChartOfAccounts
  • JournalEntries
  • JournalEntryLines
  • AccountingPeriods
  • SupplierInvoices
  • CustomerInvoices
  • Payments
Unposted Journal EntriesJournalEntries
Draft
  • JE-33179 Issue to WIP 14 d
  • JE-30548 Completion at standard 4 d
  • JE-69432 Goods receipt 12 d
  • JE-11285 Scrap 10 d
  • JE-29785 Bill match 14 d
JE-33179
Date
03 Sep
Description
Issue to WIP
TotalDebit
11,718.45
TotalCredit
11,718.45
ReferenceType
StockMovement

Approval conditions.

Approver

Makes assigned purchasing and control decisions independently of the person who requested or prepared them.

Permissions and records
  • View assigned Requisitions, PurchaseOrders, PurchaseOrderLines, Approvals, CountLines, EngineeringChangeOrders, MasterSchedule, SupplierInvoices, CostStandards, CostRollups, PaymentRuns, Payments
  • Decide assigned Approvals and record reason and decision date
  • Approve cost-standard activation after financial review
  • Authorise PaymentRuns only when neither preparer nor buyer
  • CostStandards
  • CostRollups
  • SupplierInvoices
  • Payments
Pending PO ApprovalsPurchaseOrders
Submitted
  • PO-55389 VND-020 8 d
  • PO-89371 VND-208 9 d
  • PO-68571 VND-238 8 d
  • PO-24669 VND-207 3 d
  • PO-82651 VND-231 4 d
PO-55389
Vendor
VND-020
OrderDate
09 Sep
RequiredDate
15 Sep
TotalAmount
9,911.53
Buyer
TL

Approval waits for the approver.

Related processes

Pending PO ApprovalsSubmitted
Purchase Order NumberVendorOrder DateRequired Date

Procure to pay

Requisition, approval, purchase order, receipt, inspection, three-way match and payment authorisation, with segregation of duties built in.

6 stages · 2 approvals

Sales Orders Awaiting ProductionApproved
Sales Order NumberCustomerOrder DateRequested Delivery Date

Order to cash

Quote, sales order, promise date, reservation, pick and ship, invoice and cash, connected to the plan so the date you promise is one the plant agreed to.

6 stages · 1 approval

Open Work OrdersPlanned
Work Order NumberProductQuantity OrderedQuantity Completed

Engineering change

Changing an item, a bill or a routing without breaking the jobs already on the floor or the stock already on the shelf.

6 stages · 1 approval

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