Inventory Valuation
Standard-cost valuation by item type (Raw, WIP, FG) and warehouse, reconciled to GL inventory accounts.
Warehouses, locations, lots and serials, every stock movement, cycle counting and valuation that reconciles to the ledger.
Warehouses can be plants, stores, quarantine, consignment at a customer or stock at a supplier. Inside a warehouse, locations are bins, racks or line-side. Each item has a default put-away location and can be restricted to certain zones, for hazardous or temperature-controlled material.
| Product | Warehouse | Lot Number | Quantity On Hand | Quantity Allocated |
|---|---|---|---|---|
| PRD-4352 | WRH-150 | L26-6012 | 80 | 0 |
| PRD-7765 | WRH-150 | L26-0081 | 490 | 20 |
| PRD-8043 | WRH-140 | L26-1089 | 630 | 160 |
| PRD-8431 | WRH-110 | L26-1413 | 670 | 280 |
| PRD-9388 | WRH-110 | L26-0501 | 860 | 520 |
| PRD-5966 | WRH-130 | L26-5262 | 50 | 30 |
Lot control tracks a quantity received together: supplier lot, receipt date, expiry, certificate. Serial control tracks each unit. Both flow through issue, production and shipment, which is what makes a recall or a warranty claim answerable: which lots went into this serial, and where else did that lot go.
| Product | Warehouse | Lot Number | Quantity On Hand | Quantity Allocated |
|---|---|---|---|---|
| PRD-6087 | WRH-120 | L26-5272 | 740 | 130 |
| PRD-5774 | WRH-140 | L26-6534 | 810 | 150 |
| PRD-8249 | WRH-140 | L26-3314 | 40 | 10 |
| PRD-2026 | WRH-150 | L26-8561 | 610 | 300 |
| PRD-4163 | WRH-150 | L26-0495 | 580 | 310 |
| PRD-4059 | WRH-120 | L26-4383 | 190 | 10 |
Every change to stock is a movement with a type, and the type decides the accounting:
| Movement | Effect |
|---|---|
| Receipt | Supplier goods received; inventory up, goods-received-not-invoiced up |
| Issue to WIP | Components to a work order; raw down, work in progress up |
| Completion | Finished goods from a work order; WIP down, finished goods up |
| Scrap | Quantity written off with reason; expense posted |
| Transfer | Between locations or warehouses; no value change unless cost differs by site |
| Adjustment | Count variance or correction; requires approval above a threshold |
| Shipment | To customer against a sales order; finished goods down, cost of sales up |
A sales order or work order reserves stock against its need date, so two orders cannot promise the same pallet. Allocation is hard (specific lot) or soft (quantity), set by item.
Count plans pick items by ABC class and frequency. A count is entered against the book quantity, the variance is calculated, and above a value threshold an approval is required before the adjustment posts. Full physical inventory freezes movements for the counted locations and reconciles the same way.
Inventory Valuation uses standard cost by item type and warehouse and is reconciled to the general-ledger inventory accounts every period. Average costing requires additional configuration and valuation rules beyond the current item schema. The review includes receipts awaiting invoices, stock adjustments and WIP so timing differences can be traced to their source.
Items, bills of material, routings and engineering change, with revision control on all of it.
Demand, master schedule, MRP and capacity: from what customers want to what the plant and suppliers must do, with every planned order traceable to its demand.
Work orders, dispatch, operations, labour, material issue, scrap and completion, recorded where the work happens.
Warehouses, locations, lots and serials, every stock movement, cycle counting and valuation that reconciles to the ledger.
Requisitions, sourcing, purchase orders, receiving, three-way match and supplier performance, with approval where money is committed.
Inspection plans, incoming and in-process inspection, non-conformance, corrective action, holds and certificates, tied to the exact lot or order.
Standard costs, cost rollups, work-in-progress, variances and the journal entries that make every movement a posting.
Owns MRP, work-order release, scheduling, and BOM/Routing maintenance.
Manage Products, BillOfMaterials, BOMComponents, Routings, RoutingOperations, EngineeringChangeOrders, WorkCenters, Calendars, Shifts, Forecasts, MasterSchedule, PlannedOrders, MRPExceptions, WorkOrders, WorkOrderComponents, WorkOrderOperationsView Inventory, SalesOrders, SalesOrderLines, PurchaseOrdersCreate Requisitions for planned supplyRun MRPRuns the floor — assigns operators, posts production, handles holds.
View WorkOrders, WorkOrderOperations, RoutingsManage ProductionLog, StockMovements (IssueToWIP, Completion, Scrap)Update WorkOrderOperations.Status and OperatorAccess shift and OEE reportsManages procurement of raw materials and components.
Manage Suppliers, SupplierItems, RequestsForQuotation, Requisitions, PurchaseOrders, PurchaseOrderLinesView Products, Inventory, Contacts (Vendor), GoodsReceipts, SupplierInvoices, MatchExceptions, ApprovalsSubmit requisitions and POs for approvalResolve assigned purchasing MatchExceptionsApproval conditions.
Performs inspections and dispositions non-conforming material.
Manage InspectionPlans, InspectionCharacteristics, QualityInspections, InspectionResults, NonConformanceReports, CorrectiveActions, QualityHolds, Certificates, InstrumentsUpdate GoodsReceipts.Status after incoming inspectionPlace WorkOrderOperations on holdApprove quality release and record QualityHolds.ReleasedBy and ReleasedDateApproval conditions.
Executes assigned production operations; separately assigned receiving and stock-handling permissions cover warehouse work.
View assigned WorkOrderOperationsPost ProductionLog entries for own operationsView own scheduleRecord scrap with reasonMakes assigned purchasing and control decisions independently of the person who requested or prepared them.
View assigned Requisitions, PurchaseOrders, PurchaseOrderLines, Approvals, CountLines, EngineeringChangeOrders, MasterSchedule, SupplierInvoices, CostStandards, CostRollups, PaymentRuns, PaymentsDecide assigned Approvals and record reason and decision dateApprove cost-standard activation after financial reviewAuthorise PaymentRuns only when neither preparer nor buyerApproval waits for the approver.
From a demand line to finished goods in stock: MRP, release, dispatch, execution and completion, with the gates where a person decides.
6 stages · 2 approvals
Requisition, approval, purchase order, receipt, inspection, three-way match and payment authorisation, with segregation of duties built in.
6 stages · 2 approvals
Quote, sales order, promise date, reservation, pick and ship, invoice and cash, connected to the plan so the date you promise is one the plant agreed to.
6 stages · 1 approval
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