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Manufacturing ERP

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Modules

Product engineeringItems, bills of material, routings and engineering change, with revision control on all of it. PlanningDemand, master schedule, MRP and capacity: from what customers want to what the plant and suppliers must do, with every planned order traceable to its demand. Shop floorWork orders, dispatch, operations, labour, material issue, scrap and completion, recorded where the work happens. InventoryWarehouses, locations, lots and serials, every stock movement, cycle counting and valuation that reconciles to the ledger.
PurchasingRequisitions, sourcing, purchase orders, receiving, three-way match and supplier performance, with approval where money is committed. QualityInspection plans, incoming and in-process inspection, non-conformance, corrective action, holds and certificates, tied to the exact lot or order. Costing and financeStandard costs, cost rollups, work-in-progress, variances and the journal entries that make every movement a posting.

Manufacturing ERP

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Processes

Plan to produceFrom a demand line to finished goods in stock: MRP, release, dispatch, execution and completion, with the gates where a person decides. Procure to payRequisition, approval, purchase order, receipt, inspection, three-way match and payment authorisation, with segregation of duties built in. Order to cashQuote, sales order, promise date, reservation, pick and ship, invoice and cash, connected to the plan so the date you promise is one the plant agreed to.
Quality hold to releaseHow a failed inspection is contained, investigated and closed, and how a held lot gets back into use or out of the building. Engineering changeChanging an item, a bill or a routing without breaking the jobs already on the floor or the stock already on the shelf. Period closeClosing a manufacturing period: open labour, work orders, inventory reconciliation, accruals, variances and the lock.

Manufacturing ERP

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Industries

Job shops and make to orderEvery order is different: quoting from estimated routings, job costing, and a schedule that changes daily. Repetitive and line manufacturingStable products in volume: rate-based schedules, backflushing, line-side stock and takt, with the ledger still exact.
Process and batch manufacturingFormulas instead of bills, yields, potency and shelf life, lot genealogy, and the batch record a regulator can read. Engineer to order and projectsLong-lead, designed-to-contract products: project structure over the plan, milestones, progress billing and cost to complete.

Manufacturing ERP

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Reference

Roles and permissionsWho does what: the roles, their records and the human decisions that require independent approval. Reports and dashboardsThe numbers a plant runs on, each with what it answers and who reads it, all built on the same postings as the ledger. Data modelThe tables, their keys and how they relate, written for the consultant or IT team that has to migrate into it or integrate with it.
IntegrationsWhat a plant connects to a manufacturing ERP, and how each connection works here: CAD and PLM, EDI, accounting, scanners, machines, carriers and e-commerce. ImplementationHow a plant goes live: mapping the operating model, configuring, migrating, rehearsing, and launching one process at a time. Agent and APIHow an agent runs Manufacturing ERP: identity, permissions, the calls it makes, and what it may not do without a person.

Manufacturing ERP

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All systems
Modules
Product engineeringItems, bills of material, routings and engineering change, with revision control on all of it.PlanningDemand, master schedule, MRP and capacity: from what customers want to what the plant and suppliers must do, with every planned order traceable to its demand.Shop floorWork orders, dispatch, operations, labour, material issue, scrap and completion, recorded where the work happens.InventoryWarehouses, locations, lots and serials, every stock movement, cycle counting and valuation that reconciles to the ledger.PurchasingRequisitions, sourcing, purchase orders, receiving, three-way match and supplier performance, with approval where money is committed.QualityInspection plans, incoming and in-process inspection, non-conformance, corrective action, holds and certificates, tied to the exact lot or order.Costing and financeStandard costs, cost rollups, work-in-progress, variances and the journal entries that make every movement a posting.
Processes
Plan to produceFrom a demand line to finished goods in stock: MRP, release, dispatch, execution and completion, with the gates where a person decides.Procure to payRequisition, approval, purchase order, receipt, inspection, three-way match and payment authorisation, with segregation of duties built in.Order to cashQuote, sales order, promise date, reservation, pick and ship, invoice and cash, connected to the plan so the date you promise is one the plant agreed to.Quality hold to releaseHow a failed inspection is contained, investigated and closed, and how a held lot gets back into use or out of the building.Engineering changeChanging an item, a bill or a routing without breaking the jobs already on the floor or the stock already on the shelf.Period closeClosing a manufacturing period: open labour, work orders, inventory reconciliation, accruals, variances and the lock.
Industries
Job shops and make to orderEvery order is different: quoting from estimated routings, job costing, and a schedule that changes daily.Repetitive and line manufacturingStable products in volume: rate-based schedules, backflushing, line-side stock and takt, with the ledger still exact.Process and batch manufacturingFormulas instead of bills, yields, potency and shelf life, lot genealogy, and the batch record a regulator can read.Engineer to order and projectsLong-lead, designed-to-contract products: project structure over the plan, milestones, progress billing and cost to complete.
Reference
Roles and permissionsWho does what: the roles, their records and the human decisions that require independent approval.Reports and dashboardsThe numbers a plant runs on, each with what it answers and who reads it, all built on the same postings as the ledger.Data modelThe tables, their keys and how they relate, written for the consultant or IT team that has to migrate into it or integrate with it.IntegrationsWhat a plant connects to a manufacturing ERP, and how each connection works here: CAD and PLM, EDI, accounting, scanners, machines, carriers and e-commerce.ImplementationHow a plant goes live: mapping the operating model, configuring, migrating, rehearsing, and launching one process at a time.Agent and APIHow an agent runs Manufacturing ERP: identity, permissions, the calls it makes, and what it may not do without a person.
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Manufacturing ERP Modules
Inventory4 of 7
  • Product engineering1 of 7
  • Planning2 of 7
  • Shop floor3 of 7
  • Inventory4 of 7
  • Purchasing5 of 7
  • Quality6 of 7
  • Costing and finance7 of 7

Inventory

Warehouses, locations, lots and serials, every stock movement, cycle counting and valuation that reconciles to the ledger.

Count Plans CountPlans → CountLines released orders keep the revision they started on
Product engineeringPlanningShop floorInventoryPurchasingQualityCosting and finance
  • CP-0442 · CNT-2041 Cycle1 EA
    • CNT-3310 Cycle2 EA
      • CNT-5107 Physical0.8 KG
    • CNT-5140 Physical6 EA
CountLines · BookQuantity
Records in this module
  • Warehouses
  • Locations
  • Inventory
  • Lots
  • Serials
  • StockMovements
  • Reservations
  • CountPlans
  • CountLines

Warehouses and locations

Warehouses can be plants, stores, quarantine, consignment at a customer or stock at a supplier. Inside a warehouse, locations are bins, racks or line-side. Each item has a default put-away location and can be restricted to certain zones, for hazardous or temperature-controlled material.

Raw Material AvailabilityInventory
Product.ItemTypeRawComponenton hand
ProductWarehouseLot NumberQuantity On HandQuantity Allocated
PRD-4352WRH-150L26-6012800
PRD-7765WRH-150L26-008149020
PRD-8043WRH-140L26-1089630160
PRD-8431WRH-110L26-1413670280
PRD-9388WRH-110L26-0501860520
PRD-5966WRH-130L26-52625030
Inventory →

Lots and serials

Lot control tracks a quantity received together: supplier lot, receipt date, expiry, certificate. Serial control tracks each unit. Both flow through issue, production and shipment, which is what makes a recall or a warranty claim answerable: which lots went into this serial, and where else did that lot go.

Finished Goods InventoryInventory
FinishedGoodon hand
ProductWarehouseLot NumberQuantity On HandQuantity Allocated
PRD-6087WRH-120L26-5272740130
PRD-5774WRH-140L26-6534810150
PRD-8249WRH-140L26-33144010
PRD-2026WRH-150L26-8561610300
PRD-4163WRH-150L26-0495580310
PRD-4059WRH-120L26-438319010
Inventory →

Stock movements

Every change to stock is a movement with a type, and the type decides the accounting:

MovementEffect
ReceiptSupplier goods received; inventory up, goods-received-not-invoiced up
Issue to WIPComponents to a work order; raw down, work in progress up
CompletionFinished goods from a work order; WIP down, finished goods up
ScrapQuantity written off with reason; expense posted
TransferBetween locations or warehouses; no value change unless cost differs by site
AdjustmentCount variance or correction; requires approval above a threshold
ShipmentTo customer against a sales order; finished goods down, cost of sales up

Reservations and allocation

A sales order or work order reserves stock against its need date, so two orders cannot promise the same pallet. Allocation is hard (specific lot) or soft (quantity), set by item.

Cycle counting and physical inventory

Count plans pick items by ABC class and frequency. A count is entered against the book quantity, the variance is calculated, and above a value threshold an approval is required before the adjustment posts. Full physical inventory freezes movements for the counted locations and reconciles the same way.

Valuation

Inventory Valuation uses standard cost by item type and warehouse and is reconciled to the general-ledger inventory accounts every period. Average costing requires additional configuration and valuation rules beyond the current item schema. The review includes receipts awaiting invoices, stock adjustments and WIP so timing differences can be traced to their source.

Modules

  • Product engineering
    SKUDescriptionItem TypeUOM

    Product engineering

    Items, bills of material, routings and engineering change, with revision control on all of it.

  • MRP DemandOpen
    Work OrderComponentQuantity RequiredQuantity Issued

    Planning

    Demand, master schedule, MRP and capacity: from what customers want to what the plant and suppliers must do, with every planned order traceable to its demand.

  • Open Work OrdersPlanned
    Work Order NumberProductQuantity OrderedQuantity Completed

    Shop floor

    Work orders, dispatch, operations, labour, material issue, scrap and completion, recorded where the work happens.

  • Inventory
    Warehouse CodeLocationWarehouse TypeManager

    Inventory

    Warehouses, locations, lots and serials, every stock movement, cycle counting and valuation that reconciles to the ledger.

  • Purchasing
    Requisition NumberProductQuantityNeed Date

    Purchasing

    Requisitions, sourcing, purchase orders, receiving, three-way match and supplier performance, with approval where money is committed.

  • Quality HoldsOnHold
    Hold NumberHold TypeLotWork Order
    Goods Receipt

    Quality

    Inspection plans, incoming and in-process inspection, non-conformance, corrective action, holds and certificates, tied to the exact lot or order.

  • Unposted Journal EntriesDraft
    Journal Entry NumberDateDescriptionTotal Debit

    Costing and finance

    Standard costs, cost rollups, work-in-progress, variances and the journal entries that make every movement a posting.

Reports

All reports

Inventory Valuation

Standard-cost valuation by item type (Raw, WIP, FG) and warehouse, reconciled to GL inventory accounts.

Roles and permissions

Production Planner

Owns MRP, work-order release, scheduling, and BOM/Routing maintenance.

Permissions and records
  • Manage Products, BillOfMaterials, BOMComponents, Routings, RoutingOperations, EngineeringChangeOrders, WorkCenters, Calendars, Shifts, Forecasts, MasterSchedule, PlannedOrders, MRPExceptions, WorkOrders, WorkOrderComponents, WorkOrderOperations
  • View Inventory, SalesOrders, SalesOrderLines, PurchaseOrders
  • Create Requisitions for planned supply
  • Run MRP
  • Inventory
Shop Floor Schedule (Gantt)WorkOrderOperations
StatusPendingInProgress
06 Sep07 Oct WC-130 WO-15343 · 20, 24 Sep to 03 Oct, Pending WC-110 WO-54773 · 10, 06 Sep to 08 Sep, InProgress WO-16425 · 70, 28 Sep to 07 Oct, Pending WC-150 WO-92810 · 20, 13 Sep to 21 Sep, InProgress WC-120 WO-60275 · 70, 14 Sep to 22 Sep, InProgress WO-83081 · 20, 20 Sep to 27 Sep, Pending WO-15343 · 20WO-54773 · 10WO-16425 · 70WO-92810 · 20WO-83081 · 20WO-60275 · 70 today · 17 Sep
  • WC-130: WO-15343 · 20, 24 Sep to 03 Oct, Pending
  • WC-110: WO-54773 · 10, 06 Sep to 08 Sep, InProgress
  • WC-110: WO-16425 · 70, 28 Sep to 07 Oct, Pending
  • WC-150: WO-92810 · 20, 13 Sep to 21 Sep, InProgress
  • WC-120: WO-83081 · 20, 20 Sep to 27 Sep, Pending
  • WC-120: WO-60275 · 70, 14 Sep to 22 Sep, InProgress
Shop Floor Supervisor

Runs the floor — assigns operators, posts production, handles holds.

Permissions and records
  • View WorkOrders, WorkOrderOperations, Routings
  • Manage ProductionLog, StockMovements (IssueToWIP, Completion, Scrap)
  • Update WorkOrderOperations.Status and Operator
  • Access shift and OEE reports
  • StockMovements
Shop Floor Schedule (Gantt)WorkOrderOperations
StatusPendingInProgress
06 Sep07 Oct WC-130 WO-15343 · 20, 24 Sep to 03 Oct, Pending WC-110 WO-54773 · 10, 06 Sep to 08 Sep, InProgress WO-16425 · 70, 28 Sep to 07 Oct, Pending WC-150 WO-92810 · 20, 13 Sep to 21 Sep, InProgress WC-120 WO-60275 · 70, 14 Sep to 22 Sep, InProgress WO-83081 · 20, 20 Sep to 27 Sep, Pending WO-15343 · 20WO-54773 · 10WO-16425 · 70WO-92810 · 20WO-83081 · 20WO-60275 · 70 today · 17 Sep
  • WC-130: WO-15343 · 20, 24 Sep to 03 Oct, Pending
  • WC-110: WO-54773 · 10, 06 Sep to 08 Sep, InProgress
  • WC-110: WO-16425 · 70, 28 Sep to 07 Oct, Pending
  • WC-150: WO-92810 · 20, 13 Sep to 21 Sep, InProgress
  • WC-120: WO-83081 · 20, 20 Sep to 27 Sep, Pending
  • WC-120: WO-60275 · 70, 14 Sep to 22 Sep, InProgress
Buyer

Manages procurement of raw materials and components.

Permissions and records
  • Manage Suppliers, SupplierItems, RequestsForQuotation, Requisitions, PurchaseOrders, PurchaseOrderLines
  • View Products, Inventory, Contacts (Vendor), GoodsReceipts, SupplierInvoices, MatchExceptions, Approvals
  • Submit requisitions and POs for approval
  • Resolve assigned purchasing MatchExceptions
  • Inventory
Incoming Inspection QueueGoodsReceipts
PendingQC
  • GR-67393 PO-76934 5 d
  • GR-21462 PO-31733 13 d
  • GR-55779 PO-17489 14 d
  • GR-93355 PO-58041 13 d
  • GR-87386 PO-98542 13 d
GR-67393
PurchaseOrder
PO-76934
ReceiptDate
12 Sep
Warehouse
WRH-130
ReceivedBy
VJ
Status
PendingQC

Approval conditions.

Quality Inspector

Performs inspections and dispositions non-conforming material.

Permissions and records
  • Manage InspectionPlans, InspectionCharacteristics, QualityInspections, InspectionResults, NonConformanceReports, CorrectiveActions, QualityHolds, Certificates, Instruments
  • Update GoodsReceipts.Status after incoming inspection
  • Place WorkOrderOperations on hold
  • Approve quality release and record QualityHolds.ReleasedBy and ReleasedDate
  • Inventory
  • StockMovements
Incoming Inspection QueueGoodsReceipts
PendingQC
  • GR-67393 PO-76934 5 d
  • GR-21462 PO-31733 13 d
  • GR-55779 PO-17489 14 d
  • GR-93355 PO-58041 13 d
  • GR-87386 PO-98542 13 d
GR-67393
PurchaseOrder
PO-76934
ReceiptDate
12 Sep
Warehouse
WRH-130
ReceivedBy
VJ
Status
PendingQC

Approval conditions.

Operator

Executes assigned production operations; separately assigned receiving and stock-handling permissions cover warehouse work.

Permissions and records
  • View assigned WorkOrderOperations
  • Post ProductionLog entries for own operations
  • View own schedule
  • Record scrap with reason
  • StockMovements
  • Reservations
  • CountPlans
  • CountLines
My Operations TodayWorkOrderOperations
Youdue todaynot Completed
  1. 10 · Cut to lengthWC-12017 Sep → 25 SepPending
  2. 80 · Weld frameWC-11012 Sep → 21 SepInProgress
  3. 40 · Drill and tapWC-11017 Sep → 20 SepPending
  4. 70 · DeburrWC-13015 Sep → 24 SepInProgress
  5. 50 · AssembleWC-12017 Sep → 22 SepPending
Approver

Makes assigned purchasing and control decisions independently of the person who requested or prepared them.

Permissions and records
  • View assigned Requisitions, PurchaseOrders, PurchaseOrderLines, Approvals, CountLines, EngineeringChangeOrders, MasterSchedule, SupplierInvoices, CostStandards, CostRollups, PaymentRuns, Payments
  • Decide assigned Approvals and record reason and decision date
  • Approve cost-standard activation after financial review
  • Authorise PaymentRuns only when neither preparer nor buyer
  • CountLines
Pending PO ApprovalsPurchaseOrders
Submitted
  • PO-55389 VND-020 8 d
  • PO-89371 VND-208 9 d
  • PO-68571 VND-238 8 d
  • PO-24669 VND-207 3 d
  • PO-82651 VND-231 4 d
PO-55389
Vendor
VND-020
OrderDate
09 Sep
RequiredDate
15 Sep
TotalAmount
9,911.53
Buyer
TL

Approval waits for the approver.

Related processes

Sales Orders Awaiting ProductionApproved
Sales Order NumberCustomerOrder DateRequested Delivery Date

Plan to produce

From a demand line to finished goods in stock: MRP, release, dispatch, execution and completion, with the gates where a person decides.

6 stages · 2 approvals

Pending PO ApprovalsSubmitted
Purchase Order NumberVendorOrder DateRequired Date

Procure to pay

Requisition, approval, purchase order, receipt, inspection, three-way match and payment authorisation, with segregation of duties built in.

6 stages · 2 approvals

Sales Orders Awaiting ProductionApproved
Sales Order NumberCustomerOrder DateRequested Delivery Date

Order to cash

Quote, sales order, promise date, reservation, pick and ship, invoice and cash, connected to the plan so the date you promise is one the plant agreed to.

6 stages · 1 approval

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